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    πŸ“¦ Materials Guide

    Essential Packaging Materials

    Every material you'll actually need to pack and ship an order safely, in one place β€” click through to any one for sizing, buying advice, and our picks.

    Why this matters: most shipping problems trace back to the wrong material for the job β€” a mailer too thin for a heavy item, a box with too much empty space, or tape that doesn't hold in transit. This page breaks down every core material category so you can match the right one to what you're actually shipping.

    Quick Comparison

    A fast reference before you commit to a material.

    Material Best For Protection Level Cost Tier
    Corrugated Boxes Anything rigid or stackable High $
    Poly Mailers Clothing, soft goods Low $
    Rigid Mailers Documents, prints, photos Moderate $$
    Bubble Mailers Small, light, semi-fragile items Moderate $$
    Bubble Wrap Wrapping fragile items inside a box High $$
    Air Pillows Filling empty space, light cushioning Low–Moderate $
    Foam Inserts Delicate or high-value items Very High $$$
    Packing Paper Light wrap and general void fill Low $

    Which Material Fits Your Product?

    1
    Shipping something rigid or with straight edges?Go with a corrugated box. It's the only option that reliably stacks and stays square.
    2
    Shipping soft goods like clothing or fabric?A poly mailer is lighter, cheaper, and just as protective for anything that can't be crushed.
    3
    Shipping documents, prints, or anything that must stay flat?A rigid mailer keeps its shape in transit far better than a padded envelope.
    4
    Shipping something fragile or breakable?Wrap it in bubble wrap first, then use foam inserts or air pillows to stop it moving inside the box.
    5
    Have empty space left in the box after the product's in?Fill it β€” air pillows, packing paper, or peanuts all work. An unfilled box lets contents shift and the box itself flex under stacking weight.

    Packaging Materials FAQ

    Can I mix and match materials in the same shipment?

    Yes, and it's usually the right call. Most shipments combine a box or mailer with some form of void fill and, for fragile items, an inner wrap like bubble wrap β€” no single material does everything.

    Is a bigger box always safer than a smaller one?

    No β€” a bigger box just means more empty space to fill, and unfilled space actually increases the chance of damage since the contents can shift and the box has less structural support against crushing.

    Do I need different materials for different seasons?

    Mostly not, but extreme heat can soften some adhesives on tape and mailers during transit or storage. If you're shipping through a hot climate for extended periods, check your tape's temperature rating specifically.

    What's the cheapest way to protect a shipment without sacrificing safety?

    Right-sizing the box is usually the biggest lever β€” a properly sized box needs less void fill and is less likely to have items shift during transit, which often matters more than which specific cushioning material you choose.

    Not Sure Which Material You Need?

    Tell us what you're shipping and we'll point you to the right one.

    Ask a Question